Fully Automatic Counting and Packaging Solution for Plastic Parts
In the plastic product manufacturing industry, the outbound, sales, and procurement of plastic parts are typically measured by quantity. Traditional counting methods are not only inefficient and error-prone but also lead to significant costs and management losses. Achieving fast, accurate, and automated counting and packaging has become a key factor for many enterprises to enhance their competitiveness.
Customer Pain Points
A large plastic products manufacturer needed to handle the outbound packaging of a vast quantity of plastic parts daily. Previously relying on manual counting, the process was not only slow but also, due to the small size and large volume of the items, highly susceptible to miscounts and omissions. This led to customer complaints and financial losses. Furthermore, the monotonous counting work faced challenges in hiring and high labor costs.
Solution
We tailored a complete fully automated vision-based counting and packaging machine for them. This solution integrates four core advantages
Automatic Feeding: Utilizes material elevators to automatically and steadily transport piles of plastic parts to the counting stage, completely freeing hands from the task, eliminating secondary contamination and efficiency bottlenecks caused by manual handling.
Accurate Counting: Employs advanced vision technology to quickly scan plastic parts, combined with software analysis functions to achieve high-precision counting.
Automatic Bag Making & Packaging: Accurately counted plastic parts fall into the packaging machine, which automatically performs a series of actions including bag making, filling, and sealing. The packaging is secure and aesthetically pleasing.
Clear Marking: Integrates a thermal transfer printer to print clear and stable label information on the packaging bags in real-time. The label information is traceable, complying with quality management standards.
Customer Benefits
Accuracy: Improved counting precision, avoiding economic losses and customer disputes.
Soaring Efficiency: Single-line production capacity increased several times, easily handling large-volume order demands.
Cost Reduction: Significant savings on traditional counting and packaging costs.
Standardized Management: Uniform packaging and clear markings enhance the company's professional image and facilitate warehouse and logistics management.
Data Traceability: Label information provides a solid foundation for product quality tracing.
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