How to Count and Pack Laundry Pods

2025-07-18

Laundry pods counting packaging solution With the rapid development of household cleaning products market, laundry pods as a new type of washing products are widely welcomed because of their convenient use, accurate dosage and environmental protection characteristics. However, in the high-speed production line, the packaging counting of laundry pods faces many challenges.
laundry pods vision counting and packaging machine

The VX series vision counting machine plays an important role in the laundry pods counting and packaging production line. The following is a case of a well-known daily chemical enterprise customer. As shown in the following video, VX8-3 vision counting machine is demonstrated.

Solution
The elevator is equipped with an 8-channel design to meet customer production requirements, such as 15 per pack/box, the speed can reach 40-50 per pack/box per minute,
At the same time, the channel combination counting can be used to achieve more quantity counting packaging, such as 40 per pack/box, and the speed can reach 15-25 per pack/box per minute.

Advantage for VX8-3 counting machine
1.Can count quickly and accurately.
2.Strong compatibility, whether single chamber, multi-chamber, can achieve counting.
3.The product information can be traced, and the whole set of equipment can be linked with the enterprise management system
4.Intelligent learning function to reduce parameter debugging time
5.Through the learning mode, the data of various falling postures of materials can be automatically obtained, and the accuracy of parameters can be checked through the verification mode. If there is an error, the parameters can be manually fine-tuned. A material only needs to be learned and verified once, and the next time it is used, it can be directly retrieved.

The counting machine can be paired with bag or box production line according to customer’s requirements.The following is a schematic diagram of the bagging and box production line.

automatic counting and packaging machine

The successful application of the

VX8-3 vision counter in the laundry detergent industry not only addresses the of traditional counting methods but also provides a reliable solution for the intelligent upgrade of the daily chemical industry. As algorithms continue to optimize and hardware performance improves, vision counting technology will play a crucial role in more niche areas, driving the packaging industry towards greater efficiency and precision.

#Laundry Pod Counting Machine #Laundry Pod Counting Packing Machine #counting packaging machine

How to Count Tiny Materials - Rhinestones

2025-07-18

How to Count Tiny Materials - Rhinestones

In the jewelry accessories, precision manufacturing and other industries, accurate counting and efficient packaging of tiny materials such as zircon, rhinestones, and micro bearings have always been a difficult point in the production process. In response to this demand, we launched the VB4-35-2 four-channel symmetrical vision counting and packaging machine, which can achieve 20-30 packages per minute of 100pcs through our multi-channel vision counting machine, it is greatly helping enterprises to improve production efficiency.

Rhinestones vision counting machine

Symmetrical design of four channels, doubled efficiency

The small parts counting equipment adopts a double-sided dual-channel layout (4 channels in total). The materials are evenly distributed to each channel through the vibration plate, and the high-frame rate industrial camera synchronously identifies and counts them. The efficiency is increased by 300% compared with single-channel equipment, which is especially suitable for high-speed processing of tiny materials of 1-5mm.

Higher recognition accuracy

Equipped with a customized optical system, it can accurately identify easily interfering materials such as transparent rhinestones and reflective zircon

The AI algorithm automatically eliminates fragments and sticky particles, and the counting accuracy is ≥99.9%

Supports parameter presets for special-shaped materials, and switches between different product types with one click

Seamless connection with vertical packaging machine

Through the intelligent speed control module, it is linked with the downstream vertical packaging machine to achieve full automation of counting, bagging and sealing. The video measured speed is stable at 20-30 bags/minute (100pcs/bag), and the daily production capacity can be adjusted according to needs.

Typical application scenarios

Jewelry processing industry: packaging of rhinestones, zircon, and moissanite

Electronic components: quantitative packaging of micro-cores and ceramic capacitors

Medical consumables: counting of small-particle tablets, capsules, and other tiny medical consumables

Case analysis

After a Zhejiang rhinestone manufacturer replaced traditional packaging with VB4-35-2

Packaging efficiency increased from 8 packs/minute to 28 packs/minute

Labor costs reduced by 70%, and equipment investment recovered within half a year

#vision counting machine #Rhinestones vision counting machine #Hardware counting machine

How to order a vision counting packaging machine

2025-07-18

How to order a vision counting packaging machine

Hefei The One Electronic Technology Co.,LTD is a professional R & D, production and sales of vision counting machine high-tech enterprises, its production of the one vision counting machine, relying on high-speed camera intelligent recognition technology, has helped many enterprises to solve the counting problems, such as seeds, plastic parts, candy, eggs, screws, laundry beads, capacitors, chips and so on.

small parts counting machine

Our company can not only provide counting equipment, but also provide customers with a complete set of counting and packaging equipment including counting,labeling, packaging (bags and box) finished products conveyor, so that customers can achieve full automatic counting and packaging.

vision counting and packaging machine

How to order a vision counting packaging machine

Step 1: Contact with our business manager, identify the materials to be counted, and fill in the "Customer Demand form", including material information, packaging requirements, and so on

Step 2: send the material to the factory for actual machine measurement, this step is very important, only after the actual test, according to the test data statistics to get a clear counting accuracy and speed
Step 3: If the test accuracy and speed meet the requirements, the technical scheme design (preliminary) shall be made according to the specific needs (including the use scenario, bump requirements, site size requirements, etc.), then arrange the advance payment
Step 4: After receiving the advance payment, our engineer will start to refine the technical scheme, issue figure, procurement, assembly
Step 5: Commissioning, acceptance (online, can also be on-site acceptance)
Step 6: After acceptance, pay for the balance payment
Step 7: Delivery, remote assistance installation and commissioning

Our company's vision counting machine provides standard or non-standardized technical design services based on vision counting technology, so that the final equipment can truly fit your workshop use.

Our cooperation is based on the principles of equality, win-win, and respect for facts. If you have any questions about counting, please contact us!

#vision counting machine #small parts counting machine #metal parts counting packing machine

Vision counting machine helps you solve the problem of expensive labor

2025-07-18

Vision counting machine helps you solve the problem of expensive labor

With the increasing of labor costs, many enterprises began to find ways to save labor costs.

The customer said that they have 8-10 people in the counting and packaging process, and the packaging quality is also unstable. Therefore, they want to seek professional automatic vision counting machine that can reduce some labor for other links and improve packaging quality. Finally, after detailed demand docking, a customized vision counting machine was built based on the customer's packaging requirements, speed requirements and product characteristics.

vision counting machine

The customer uses manual material collection and is equipped with a foot switch for discharging materials. If there are 30 pieces/package, the counting machine can reach 25 packages/minute.

If the speed requirement is fast and the budget is sufficient, an automatic packaging machine can be equipped with a signal docking with the counting machine to achieve full automation of counting and packaging.

We can do some calculations and see how the vision counting packaging machine can help you solve the problem of expensive labor.

Before customer use counting machine: according to the 8 people, packaging 2 people, the average one person can complete 2.5 packages a minute, then 8 people can complete 20 packages a minute. In 8 hours a day, 9600 packets a day.

After using our automatic vision counting packaging machine, according to the counting and packaging speed of 25 packages/minute, 2 people are required, one to load the finished product and the other to pack the finished product. To complete 9600 packages, it only takes 6.4 hours. The manual labor saves 6 people. If the salary is 60,000 RMB per year, the counting and packaging process can save 360,000 costs per year.

In addition, there are some hidden benefits:
1. If there is a shortage of quantity in manual packaging, it may cause customer complaints, affect the corporate image, and may lead to a reduction in order volume.
2. Since the vision counting machine will not be short of quantity, it can ensure packaging quality and customer satisfaction, and the corporate image is improved.

#vision counting machine #vision counter #vision counting packing machine

What are the mature counting and packaging solutions for laundry pods?

2025-07-18

What are the mature counting and packaging solutions for laundry pods?

Laundry pods are being widely accepted by consumers and the market is slowly maturing, leading to mass production, sales, and marketing.

pods counting machine

After the problem of forming laundry pod is solved, the next step is counting and packaging. The special shape of laundry pods requires not only precise counting but also protection of their appearance from wear and tear.

Our company mature VX8 automatic vision counting machine, after multiple cooperation accumulation in the laundry pods industry, has become very mature in counting pods. It can meet the counting efficiency and packaging requirements for bags and boxes, single or multi-chambers.
Here is an introduction to one of the counting and packaging solutions.

automatic vision counting machine

This is a typical case of a feeding device + counting + box packaging equipment. Other equipment such as a printer can be selected according to needs.
The counting efficiency can reach 40-50 bags per minute with 15 pods per bag. The number of pods per bag can be adjusted according to the actual production and packaging needs. Get more multifunction counting packaging machine from https://www.visioncounter.com/

#pods vision counting machine #automatic vision counting machine #laundry beads vision counting machine

Whether the vision counter will replace the traditional counting

2025-07-18

Whether the vision counter will replace the traditional counting

Will the vision counting machine replace the traditional counting? First, let’s look at the necessity of automatic vision counting machines.

1.For the production efficiency of enterprises, artificial long time work will inevitably appear fatigue, efficiency is not high, accuracy decline. Vision counting machine can greatly improve productivity and automation.
2.From the perspective of management cost, the training time and the follow-up cost of skill improvement required to cultivate a skilled labor are very high. And the vision counting machine can be designed suitable equipment according to the needs at the beginning of the equipment, as long as the basic maintenance work is maintained for a long time, it can maintain a continuous and efficient and good working state.
3.For special working conditions, such as gunpowder, deep sea exploration, high temperature and other dangerous or intolerable conditions, machine vision technology and equipment are very good to avoid these potential dangers, and maintain normal work.

Our automatic vision counting machine with high-speed industrial line array camera, when the material falls through the camera recognition area, line array camera through high-speed scanning, accurate capture material information such as falling posture, shape, and upload to the processing center, through processing center powerful algorithm real-time analysis processing, accurately calculate the number of material and achieve real-time count function.

In the era of industry 4.0 advocated by the world, production is more automated and efficient, and the trend of wide application of vision counting machines in various fields will be irreversible.

#vision counting machine #vision counter #parts counting machine

What information you need to know before accepting the counter?

2025-07-18

What information you need to know before accepting the counter?

As a manufacturing equipment company that designs and manufactures products in-house, we have customers visiting us both before and after sales. We have had many customers visiting our company recently to learn more about our products.

CCD counting machine

The figure below is the customer who come to accept the overall equipment. The overall equipment includes feeding and conveying equipment, vision counting machine equipment, packaging machine and labeling equipment.

small parts counting machine

We also have our customers in the Yangtze River Delta come to accept the vision counting equipment. The customer looked at every corner of the equipment very carefully and asked a lot of questions about the subsequent use of the equipment. Today we will summarize for you what information you need to know when handing over your machine.

First of all, we will have a dedicated one-to-one after-sales engineer to hand over the machine and debug it. Secondly, we will train on-site users, whether they are technicians or ordinary front-line workers. If you encounter other problems in the future, we can also provide video teaching, and software problems can be solved through remote control. In addition, there are also many handover details on the customer side. For example, the customer's technical team will come to our company to participate in machine training, in order to facilitate later use and maintenance work. Some companies even brought in senior technical engineers, who had a detailed understanding of the equipment structure, parts, counting, documentation, and packaging. Of course, we also have learning-free equipment for customers who don’t have senior technicians. The learning-free counting machine is the latest machine developed by our company. The operator can use it directly after receiving the machine. There is no need to create a scheme, and the operation is simpler.

#vision counter #CCD vision counting packaging machine #parts bulk counter

Applications Areas of Cryogenic Deflashing Machine

2025-07-18

Applications Areas of Cryogenic Deflashing Machine

Applicable Materials Of Cryogenic Deflashing

● Rubber
The cryogenic deflashing machine can process products made of neoprene, fluoro rubber, EPDM and other rubber materials. The common ones are seal rings / O-rings, auto parts, rubber parts, rubber insoles, silicone products, etc.

● Injection molding (including elastomer materials)
The cryogenic rubber deflashig machine can process products made of PA, PBT and PPS. The common ones are connectors, nanoforming structural parts, medical use injection parts, automotive injection parts, mobile phone cases, mouse cases, injection molding miscellaneous parts, etc.; also products made of TPU and TPE elastic material, such as watch bands, wristbands, soft sleeves, plastic cases, etc.

● Zinc magnesium aluminum die-casting
The pegedeflashing cryogenic deburring machine can process aluminum, zinc, magnesium alloy products. The common ones are auto parts, metal crafts, decoration items, toy parts and etc.

Cryogenic deflashing applications

#rubber deflashing machine #Cryogenic deflashing machine #nitrogen deflashing machine #cryogenic deburring by nitrogen #Liquid nitrogen trimming process #cryogenic trimming and deflashing #deep cold deflashing #cryogenic deburring machine

Cryogenic Deflashing is a Good Method for Rubber Deflashing

2025-07-18

Cryogenic Deflashing is a Good Method for Rubber Deflashing

Cryogenic deflashing is considered a good method for rubber deflashing due to several reasons:

1. Precision: Cryogenic deflashing process is a controlled process that can remove flash from rubber components with high precision. It targets the unwanted excess rubber precisely without damaging the desired part geometry. This ensures consistent and accurate results.

2. Non-destructive: Cryogenic deflashing machine is a non-destructive process, meaning it does not damage or weaken the rubber components during deflashing. This is important for maintaining the structural integrity and functionality of the parts.

3. Versatility: Cryogenic deburring can be used for a wide range of rubber components, regardless of their shape, size, or complexity. It is suitable for both simple and intricate parts, making it a versatile option for various rubber products.

4. Efficient: nitrogen shotblast deflashing is a relatively fast process, allowing for high-volume production. The use of liquid nitrogen or other cryogenic media rapidly freezes the rubber parts, and subsequent tumbling or blasting breaks off the flash, ensuring efficient deflashing.

5. Environmentally-friendly: Cryogenic rubber deflashing is an environmentally-friendly process compared to traditional deflashing methods. It does not involve the use of harsh chemicals or generate harmful waste. Cryogenic media, such as liquid nitrogen, evaporates during the process, leaving no residue behind.

6. Cost-effective: While cryogenic shotblast deflashing may initially require an investment in specialized equipment, it can be a cost-effective solution in the long run. It reduces labor-intensive manual deflashing and minimizes the need for post-production rework or scrap due to damaged parts.

Overall, cryogenic deburring offers advantages in terms of precision, non-destructiveness, versatility, efficiency, environmental impact, and cost-effectiveness, making it a favorable choice for rubber deflashing processes in various industries.

Nanjing Pege Techno Machine is one of the top cryogenic deflashing machine manufacturers in the world.

#Cryogenic deflashing machine #cryogenic deflasher #deflashing machine #cryogenic deburring and deflashing #deflashing rubber parts #cryogenic deflashing #cryogenic deflashing systems #cryogenic deflashing unit

Nanjing Pege Techno Launched a New Model of Smaller Capacity Cryogenic Deflashing Machine-PG-40T

2025-07-18

Nanjing Pege Techno Launched a New Model of Smaller Capacity Cryogenic Deflashing Machine-PG-40T

New type of cryogenic shot blasting deflashing machine has following special features:

Extremly compact and small machine size and inner chamber to save LN2 use
Strong power with a 3.7KW motor, and a 500mm diameter vibrator.
High blasting efficiency and flash&media separation performance.
Smaller location space requirement.
Good quality performance as well as reliable processing efficiency.
Afforable price and cheap maintenance cost.

PG-40 cryogenic deflasher

With above good features, this type of nitrogen deflashing machine will be well accpect and welcome by rubber or plastic components manufacturers all over the world.

#rubber deflashing machine #Cryogenic deflashing machine #nitrogen deflashing machine #cryogenic deburring machine #cryogenic deflasher #cryogenic shot blast deflashing machine #cryogenic deburring equipments #nitrogen deburring machine