
Fully Automatic Counting and Packaging Solution for Plastic Parts
In the plastic product manufacturing industry, the outbound, sales, and procurement of plastic parts are typically measured by quantity. Traditional counting methods are not only inefficient and error-prone but also lead to significant costs and management losses. Achieving fast, accurate, and automated counting and packaging has become a key factor for many enterprises to enhance their competitiveness.
Customer Pain Points
A large plastic products manufacturer needed to handle the outbound packaging of a vast quantity of plastic parts daily. Previously relying on manual counting, the process was not only slow but also, due to the small size and large volume of the items, highly susceptible to miscounts and omissions. This led to customer complaints and financial losses. Furthermore, the monotonous counting work faced challenges in hiring and high labor costs.
Solution
We tailored a complete fully automated vision-based counting and packaging machine for them. This solution integrates four core advantages
Automatic Feeding: Utilizes material elevators to automatically and steadily transport piles of plastic parts to the counting stage, completely freeing hands from the task, eliminating secondary contamination and efficiency bottlenecks caused by manual handling.
Accurate Counting: Employs advanced vision technology to quickly scan plastic parts, combined with software analysis functions to achieve high-precision counting.
Automatic Bag Making & Packaging: Accurately counted plastic parts fall into the packaging machine, which automatically performs a series of actions including bag making, filling, and sealing. The packaging is secure and aesthetically pleasing.
Clear Marking: Integrates a thermal transfer printer to print clear and stable label information on the packaging bags in real-time. The label information is traceable, complying with quality management standards.
Customer Benefits
Accuracy: Improved counting precision, avoiding economic losses and customer disputes.
Soaring Efficiency: Single-line production capacity increased several times, easily handling large-volume order demands.
Cost Reduction: Significant savings on traditional counting and packaging costs.
Standardized Management: Uniform packaging and clear markings enhance the company's professional image and facilitate warehouse and logistics management.
Data Traceability: Label information provides a solid foundation for product quality tracing.
Videos
Precision Counting for the Aerospace Industry
In the aerospace sector, which represents the pinnacle of human technological achievement, every tiny component, every meticulous process, and every precise assembly directly impacts the safety and performance of national critical assets. Rapid, accurate, and non-contact counting of large quantities of small, structurally complex standard parts is a crucial link in ensuring production efficiency and inventory management accuracy. Traditional counting methods are not only inefficient and prone to fatigue but also susceptible to human error, becoming an "invisible bottleneck" in modern smart manufacturing processes.
The One Electronics, an innovator deeply rooted in the field of automatic counting, provides the aerospace industry with a more efficient solution through advanced CCD line-scan camera technology and intelligent vision algorithms, elevating this tedious process to a higher level of automation and intelligence.
The aerospace manufacturing industry imposes extremely stringent demands on counting tasks
High Precision and Zero Error: From small washers, rivets, and screws to larger seals and bearing balls, any counting error or omission can lead to inventory chaos, production halts, or even potential safety hazards in subsequent assemblies.
High Efficiency and Fast Pace: Rapid material flow on production lines and frequent warehouse transactions require counting equipment to process thousands of parts in a short time, without becoming a bottleneck in the logistics chain.
Adaptability to Complexity and Diversity: Parts vary in material (metal, composite, rubber, etc.), color, and size, and may even present challenging scenarios such as reflectivity or transparency. Counting equipment must demonstrate strong adaptability and stability.
Data Traceability and Integration: Counting results must seamlessly integrate with enterprise ERP, MES, and other information management systems to enable automatic recording, traceability, and analysis of data, building a transparent digital warehouse.
Addressing these challenges, The One Electronics’ automatic counting equipment demonstrates outstanding performance through innovative technological approaches
Line-Scanning, Comprehensive Capture: Unlike area-scan cameras, the CCD line-scan camera acts like a tireless "super inspector." As parts pass through vibratory plate or conveyor belts, the camera performs high-speed continuous scanning, generating ultra-high-resolution images. This ensures every part, regardless of its position, is captured clearly, guaranteeing counting accuracy.
Intelligent Algorithms, Meticulous Insight: The core machine vision algorithm serves as the "brain" of the system. Trained on vast datasets, the algorithm accurately identifies the shape, contour, size, and other features of different parts, intellig distinguishing target parts from the background, impurities, or even parts of different specifications.
Ultra-Fast Response, Empowering Production Lines: Leveraging high-speed hardware acquisition and efficient algorithm processing, the system completes counting within milliseconds. Counting tens of thousands of balls or rivets in a box takes mere moments, boosting efficiency dozens of times compared to traditional methods. This significantly accelerates material turnover, meeting the high-precision and high-efficiency demands of aerospace manufacturing.
Data nterconnectivity, Smart Management: The equipment provides standard communication interfaces for easy integration into existing automated production lines and information management networks. Counting results are uploaded in real time, automatically generating documents and reports. This eliminates manual entry errors, enables real-time inventory updates and traceability, and provides a solid data foundation for lean management and decision-making.
The One Electronics’ CCD vision automatic counting equipment is widely used in multiple critical stages of the aerospace industry
Incoming Inspection: Rapid, batch counting of supplier deliveries to ensure quantities match orders exactly, safeguarding quality from the start.
Workshop Dispensing: Precisely and efficiently dispense the required number of standard parts to assembly lines based on work orders, preventing over-issuance, under-issuance, or misissuance.
Inventory Counting: Automate regular warehouse stocktaking, significantly shortening counting cycles, improving inventory accuracy, and reducing staff workload.
Assembly Process Control: At automated assembly stations, perform secondary counting confirmation of grasped parts to ensure accurate placement quantities, achieving closed-loop control.
Technical Features
Elephant Machinery Coal Mine Tunnel Drilling Mud Pump,primarily designed for use with tunnel boring machines, it accommodates diverse drilling processes and serves other applications such as grouting, mine drainage, and long-distance water delivery. By remotely adjusting the hydraulic motor flow rate to regulate output volume, it replaces traditional manual gear shifting operations, making it the optimal solution for directional drilling equipment in coal mines.
When purchasing cementing pump, the pump's performance parameters must be carefully verified. This is critical to ensuring the equipment operates effectively. All parameter information must meet operational requirements while also safeguarding operational efficiency and safety. Below are key points for information verification:
1. Pressure Parameters
In cementing operations, pressure parameters serve as a critical indicator for evaluating cementing pump performance. Pressure values directly impact the pump's operational capabilities, including stability, adaptability, and efficiency. The pump must generate sufficient pressure to effectively deliver cementing materials to the specified depth and location. During verification, it is also essential to assess the pump's maximum pressure capacity to ensure it meets actual operational requirements.
2. Flow Parameters
Flow parameters are also a key indicator for evaluating cementing pump performance. Flow rate directly impacts cementing operation efficiency, with maximum flow determining the total volume of cementing material the pump can deliver per unit time. During verification, it is essential to assess the pump's maximum flow capacity to ensure it meets actual operational requirements. Additionally, attention must be paid to flow stability.
3. Piston/Plunger Dimensions
Depending on the pump type (piston pump/plunger pump), the dimensions of the piston or plunger directly impact the pump's pressure and flow output capacity while also affecting overall operational efficiency. During verification, the most suitable piston/plunger dimensions must be determined based on specific operational requirements. Larger piston/plunger dimensions yield higher flow rates but lower pressure; conversely, smaller dimensions result in lower flow rates but correspondingly higher pressure. Beyond size, attention must also be paid to the wear resistance of the piston/plunger, which directly impacts equipment lifespan and maintenance costs.
4. Power Configuration
Cementing pumps require an appropriate power source for operation, typically driven by diesel engines or electric motors. The drive method and power output directly impact operational efficiency.
Diesel Engine Drive: Suitable for field operations without power supply. Generally offers higher power output but requires regular maintenance and produces noise and exhaust emissions.
Electric Motor Drive: Suitable for work environments with stable power supply. Pump operation is more stable with lower noise levels and reduced maintenance costs.
During verification, ensure the power rating matches the operational requirements.
5. Wear and Tear Conditions
The condition of wear parts warrants close attention during cementing pump operation. Their usage and wear directly impact operational efficiency. During inspections, clearly assess the quality, wear resistance, and service life of these components to reduce maintenance costs and shorten operational cycles.
6. Safety Protection
Given the typically harsh conditions of cementing operations, safety protection is a critical factor that cannot be overlooked during cementing pump operation. During inspections, focus should be placed on whether the pump body incorporates overload protection and emergency shutdown mechanisms to prevent equipment damage from excessive loads. The sealing performance of the cementing pump must also be rigorously verified to ensure no leakage occurs under high-pressure conditions, thereby safeguarding workplace safety and environmental compliance.
Elephant machinery cementing pumps meet all the above requirements and are equipped with an intelligent pump station system (unmanned operation, remote start/stop, data retrieval, etc.). Should you require cementing pumps, please feel free to contact us at any time. Elephant machinery is committed to providing global customers with top-tier single-pump and complete pump station solutions, and can also deliver customized solutions tailored to your specific needs!
Traditional oil extraction methods appear to run counter to the concept of sustainability. However, with the advancement of technology, innovations in polymer injection pump have opened new possibilities for sustainable oil extraction. The adoption of these innovative devices signifies that the oil industry is moving toward environmental protection and sustainability.
1. Enhancing Recovery Rates and Reducing Resource Waste
In conventional oil extraction processes, only a portion of the oil is typically recovered, with the majority remaining trapped underground. The introduction of polymer injection pumps addresses this by enhancing oil mobility, thereby significantly boosting recovery rates. This approach not only minimizes resource wastage but also extends the operational lifespan of oil wells, ultimately improving the overall recovery performance of the petroleum industry. Furthermore, utilizing polymer injection pumps for oil recovery reduces adverse environmental impacts while demonstrating the integration of modern technology with environmental stewardship.
2. Reliability and Continuity
Polymer injection pumps typically operate continuously for several years, demanding exceptionally high reliability and continuity. Ensuring reliability and continuity not only reduces the risk of operational failures but also enhances work efficiency. By optimizing internal structures and utilizing high-quality materials, this equipment maximizes energy efficiency while minimizing energy loss, providing robust technical support for sustainable oil extraction.
3. Reducing Environmental Pollution
The application of polymer injection pumps has significantly reduced environmental pollution caused by oil extraction. During pump operations, technicians can precisely control the injection volume of chemicals, thereby minimizing damage to groundwater and soil. Additionally, the equipment's reduced carbon emissions during operation further contributes to environmental protection.
4. Precise Control, Optimized Operations
Polymer injection pumps utilize advanced technologies to achieve precise control over various parameters during petroleum extraction. This precision extends beyond regulating chemical injection volumes to encompass critical indicators such as pressure and flow rate. Employing this method for oil extraction prolongs the productive lifespan of oilfields, delivering sustained economic benefits. Simultaneously, optimized operational procedures minimize the likelihood of human error, further enhancing operational safety and stability. This precise and efficient control capability provides robust support for the petroleum industry in achieving sustainable development goals.
Elephant Machinery provides professional polymer injection pump for the oil extraction industry, along with water injection pump, CO2 injection pump, chemical injection pump, and more. Our designs are flexible, ranging from open-type to fully enclosed skid-mounted configurations. We can also develop entirely new pump models tailored to specific customer requirements, ensuring every solution is the optimal and most economical choice. We welcome inquiries and orders anytime!
When it comes to medium-sized excavators, two of the most popular models are the Caterpillar CAT 320D and the Komatsu PC200-8. Both machines are trusted worldwide for earthmoving, roadwork, and construction projects. But how do they compare, and which one is the better choice for your business? Let’s break it down.
CAT 320D is powered by a Cat C6.4 ACERT engine, delivering around 138 kW (185 hp). It offers strong digging force and smooth hydraulic control, making it highly efficient for heavy-duty work.
Komatsu PC200-8 comes with a Komatsu SAA6D107E-1 engine, producing about 110 kW (148 hp). While slightly lower in horsepower, it is known for reliability and fuel efficiency.
Verdict: CAT 320D provides more horsepower and stronger digging force, ideal for demanding operations. Komatsu 200-8 offers a balance of performance and efficiency, making it suitable for general construction work.
CAT 320D focuses on productivity, sometimes at the expense of higher fuel consumption. However, its advanced hydraulics help optimize energy use.
Komatsu PC200-8 features Komatsu’s fuel-saving technology, making it one of the more economical excavators in its class.
Verdict: If fuel cost is a major concern, Komatsu PC200-8 has the edge.
CAT 320D is well-regarded for operator comfort, with spacious cabins, ergonomic controls, and reduced vibration. Advanced monitoring systems improve machine management.
Komatsu PC200-8 also offers a comfortable cab with low noise levels and easy-to-use controls. It includes Komtrax, Komatsu’s GPS-based tracking system, for real-time monitoring.
Verdict: Both offer modern operator-friendly features, but Komatsu’s Komtrax system provides added fleet management benefits.
CAT 320D is famous for durability and long service intervals. Caterpillar’s global support network makes parts and service widely available.
Komatsu PC200-8 is also highly reliable, with strong undercarriage and robust hydraulics. Komatsu’s support is solid, but parts availability can vary depending on the region.
Verdict: Both machines are durable, but CAT’s global parts support gives it a slight advantage.
CAT 320D holds higher resale value in most markets due to strong demand and brand reputation.
Komatsu PC200-8 also retains good value but generally slightly lower than CAT.
Choose CAT 320D if you need maximum digging power, global support, and higher resale value. It’s ideal for heavy-duty contractors who prioritize productivity.
Choose Komatsu PC200-8 if you want fuel efficiency, lower operating costs, and reliable performance for medium workloads. It’s a great option for contractors looking to reduce expenses while maintaining solid performance.
Both excavators are excellent choices in the 20-ton class, and the best decision depends on your project requirements, budget, and long-term fleet strategy.
We recently received a heartfelt review from afar. Though we are separated by great distance, it does not hinder our sincere mutual well-wishes!
Firstly, its advanced hydraulic control system performs excellently, operating more smoothly and with greater precision than any comparable model we have tested. Even under complex working conditions, the equipment maintains stable efficiency, providing strong support for the smooth progress of our projects.
Secondly, the humanized cab design is truly commendable. The equipped air conditioning system offers operators a comfortable working environment in high-temperature conditions, which is crucial for our prolonged outdoor operations during the summer. The excellent working environment not only enhances productivity but also reflects your company's human-centric care for operators.
Our management ultimately decided to purchase your equipment in bulk precisely because they valued your company's professional and pragmatic work attitude as well as your commitment ,This batch of equipment will be used for our upcoming major infrastructure projects. We are confident that with its exceptional reliability, outstanding efficiency, and advanced features, it will become the backbone of our project construction.
We look forward to establishing a long-term strategic partnership with your company, working together to contribute to the thriving construction industry here. We also wish your company continued growth and success, and we anticipate achieving even greater accomplishments in our future cooperation!
When buying a used excavator, one of the most important factors to inspect is the engine condition. The engine is the heart of any excavator, and a poor-quality engine can lead to costly repairs, downtime, and low efficiency on site. Whether you are purchasing for a project in Africa, Asia, or the Middle East, knowing how to assess the excavator’s engine will help you make the right decision.
In this blog, we will guide you through the key steps to evaluate if an excavator engine is in good working order before buying.
A healthy engine should start smoothly without excessive cranking. Warning signs include:
Hard starting, especially in warm weather.
Excessive smoke at start-up.
Unusual knocking or rattling sounds.
Tip: Always request a cold start test. This shows how the excavator performs when the engine has been sitting idle for hours.
Exhaust smoke can reveal much about the condition of the engine:
Blue smoke → burning oil (possible worn piston rings or valve seals).
Black smoke → incomplete fuel combustion (possible injector or turbo issues).
White smoke → coolant leakage or head gasket problem.
Healthy engines should produce little to no smoke after warming up.
Engines in good condition should run smoothly. Be cautious of:
Knocking sounds → may indicate worn bearings or piston issues.
Tapping sounds → possible valve or injector problems.
Grinding noises → potential timing gear or accessory failure.
Check the engine oil color – dark black oil may indicate overdue service, while milky oil could mean coolant leakage.
Inspect hydraulic oil – low or dirty fluid can affect both the engine and overall excavator performance.
Regular maintenance history is a good sign of a well-kept machine.
Excavator engines are built for long life, but:
Over 10,000 hours may require major inspection.
Compare machine condition with hour meter reading – if it looks heavily worn but shows low hours, it may be tampered.
Ask the seller to operate the excavator under real working conditions:
Digging or lifting heavy loads.
Swinging the boom while tracking.
The engine should maintain steady power without stalling or producing excessive smoke.
A reliable service history is the best proof of maintenance.
Also, confirm the engine model – brands like Cummins, Isuzu, Mitsubishi, and Hyundai engines are known for durability and easy parts availability in African markets.
Inspecting an excavator engine is essential before purchase. By checking start-up performance, exhaust smoke, unusual noises, oil condition, operating power, and service history, you can avoid costly mistakes and ensure you are buying a reliable excavator for your construction project.
For buyers in Africa and worldwide, investing in the right machine with a strong engine means higher productivity and lower maintenance costs.
When a modern excavator effortlessly scoops 5 tons of earth, its steel arm channels not just raw power—but a million generations of human ingenuity in our ancient struggle with the land. Join us as we unveil the legendary ancestors that reshaped our planet's contours!
Chapter 1: Genesis – Muscles and Levers (4000 BC – 1700 AD)
1.1 The Original "Excavators" – Human Hands
Primitive Era: Clam shells as shovels, animal bones as picks
Egyptian Marvel: 100,000 workers hand-dug the Pyramids of Giza (moving 2.5-ton stones = 1.5 hours of work for a modern 20-ton excavator)
1.2 Dawn of Leverage Civilization
Warring States Period : Earliest mechanical digging apparatus
Archimedes' famous boast: Warship-moving experiments demonstrating lever principles
Chapter 2: Steam Age – Iron Behemoths in Smoke (1780-1912)
2.1 Game-Changing Milestone
1829 Patent: William Otis' steam-powered rail-mounted excavator
Efficiency Revolution: Daily output = 200 laborers (still required 6 operators)
2.2 Transcontinental Engineering Saga
Panama Canal Project (1881):
Note: 30,000 workers died from yellow fever – underscoring machinery's humanitarian value
Chapter 3: Internal Combustion Revolution – Awakening of Petroleum Bloodline (1914-1945)
3.1 War-Driven Evolution
WWI trench-digging demands → Birth of track-mounted gasoline excavators
Key breakthrough: Hydraulic pilot controls replace mechanical linkages (reducing operating force by 90%)
3.2 Explosion of Iron Species
Model Milestone Modern Descendant
1923 Bucyrus First 360° rotating excavator Caterpillar slewing base
1935 Lorain Hydraulic backhoe patent Komatsu PC backhoe design
Chapter 4: Hydraulic Era – Micron-Level Precision (1948-Present)
4.1 French Genius
1948 Poclain invents fully hydraulic excavator
300% increase in power transmission efficiency
Enabled compound movements (modern machines control 7 cylinders simultaneously)
4.2 The Renaissance Philosophy of Used Machinery
At Lianyan Machinery's Refurbishment Center, we rebirth legends:
1950s-era steel arms: Laser-calibrated to 0.05mm valve spool precision
1978 Caterpillar's first hydraulic unit: 40% fuel reduction via electronic upgrades